Case
Studies: Distribution
Ace
Beverage Goes Mobile and Wireless to Eliminate Distributor Overtime
(Courtesy of Intermec Technologies)
The Challenge
Even though Ace Beverage Co., one of the ten
largest beer
distributors in California, was already using a pre-sales concept, it
wanted to refine its abilities to track information on orders, build
loads on time and manage driver and loading crew overtime. Most of the
tracking issues involved deliveries to large chain grocery stores,
where volumes are sizable and customer relationship management is one
of the keys to increasing sales.
A major challenge of the pre-sales concept is
gathering and sending
data from the field to the distributor’s warehouse by a fixed
deadline.
“We tried to get all our orders in by 6
p.m. each night, and
the trucks started rolling out of the warehouse about 5 a.m. the next
morning,” explained Mike Krohn, vice president of finance and
administration at Ace Beverage, a major Anheuser-Busch distributor.
“That gave us 11 hours to dispatch and load the trucks. If
it’s a heavy night and you have hiccups, you end up incurring
overtime in the warehouse. If it’s a bad hiccup, your drivers
get started late and you start incurring overtime with the drivers as
well. It has a snowball effect.” If a sales rep was late
getting back, his orders would have to be uploaded, then sorted by
dispatch. Dispatch would take from 1 to 1 1/3hours to complete its job
of sorting the loads by truck and river, so oftentimes loading would
not begin until 7:30 p.m. Typically, that led to late loading and late
truck departures – and overtime.
The Solution
The first step was to provide its pre-sales force
with new tools to
reduce the time it took to send orders from the field to the warehouse
and load delivery trucks, as well as to maintain searchable electronic
records.
MiT Systems’ EzSales, a field-force
automation and customer
relationship management (CRM) software solution, was chosen. MiT
recommended Intermec Technologies’ Windows-based mobile pen
tablets as the hardware of choice, AT&T VPN (virtual private
network) and Sierra Wireless Air Card to build a wireless data system
that could communicate real-time throughout the day.
EzSales’ uniqueness lies in the fact that
transmission of
data to the host system is not delayed; it is sent as needed throughout
the day. This ongoing transmission of data is critical for wholesalers
that handle high volume, high turnover accounts. In addition, the
system had to integrate with the distributor’s existing
enterprise resource planning system, designed specifically for beverage
wholesalers.
Ace Beverage chose to equip its 11 chain store
pre-sales reps with
Intermec mobile pen tablets. “Now, basically every hour or so
the pre-sales rep can tap the upload key on the Intermec mobile
computer screen and we start getting data,” Krohn said.
“We ask our reps to start sending in data by 10 a.m. and
finish sending by 4 p.m.”
“With the wireless system, when orders
are in house by 2
p.m., we can start building loads by stops and we have a tremendous
jump on our loading process,” Krohn said. “We can
start preparing loads early by picking the products from the warehouse
inventory and staging them without loading them onto the
trucks.”
The Outcome
“For us, one of the major benefits
it’s
accomplished is that we’re not running into
overtime,” he said. “This system eliminates the
problem before it happens. Right now, we estimate the mobile computers,
wireless system and software are saving us 15 to 20 hours in driver and
loading overtime each week. Additionally, we are expecting a cost
saving of approximately $50,000 for warehouse equipment we
didn’t have to buy.”
At this point, the rep can send the order from his
mobile computer
wirelessly over the wide area network to the sales order server in
seconds. It is quick, because the mobile computer is sending only a
condensed file, not an entire set of database records.
“With the computer, you key in data once
and the office never
has to re-key the order,” Krohn said. “It saves a
lot of time on the administrative side as well. From the sales
rep’s point of view, it saves him time because it’s
a lot faster to put data into the computer once. Plus you have much
more information on the mobile computer. It is unlimited as to how far
back the reps can go for sales and inventory information.”
Time is one of the largest benefits of the system for Krohn.
“Our pre-sales staff has a set number of calls to make each
day and this system enables them to do more merchandising on the
account and to have additional time to sell items to the
retailer.”
Because of the high degree of automation afforded
by the new wireless
data collection system, pre-sales reps can now spend an extra 60 to 90
minutes a day visiting with and selling to their customers.
“And that’s important in our industry –
that face-to-face time with the retailer,” Krohn said.
The new EzSales wireless, automated pre-sales system is working so well
that Krohn is thinking of giving more time to other departments to
build customer satisfaction by expanding the automated system. He has
21 other pre-sales reps that may soon be experiencing the wonders of
wireless mobile computing.
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